Ganesh Multitech EngineeringGANESH MULTITECHENGINEERING PVT. LTD.

Manufacturing guides

Sheet metal manufacturing guides

The engineering behind stamped, laser-cut, formed, welded and coated parts: tolerances, tooling, coating failures and what a drawing needs before it can be quoted. Written and reviewed inside the Ganesh plants.

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GANESH MULTITECH · ENGINEERING DRAWING SETGM-ELE-688GUIDE RAILS · 480SHOE DETAILSHOE / BRACKET INTERFACEEN 81-50 · ISO 1461 ≥85 µmRAIL GAUGEFRAME HEIGHTCOUNTERWEIGHTSHOEBRACKETFRAMEScounterweight / carWELDINGfixture MIGCOATINGpowder, in-housePROCESS ROUTECUTFORMFIXTUREWELDCOATPART / PROCESSELEVATOR COMPONENTSMATERIAL / FINISHCRCA · STAINLESS · ALUMINIUMSCALE 1:1 · REV A · ISO 9001 / 14001GANESHMULTITECH.COM/BLOGDRAWN IN-HOUSE · NOT TO SCALE
Elevators11 min read

Elevator rail clip and fishplate bracket design guide

Slot sizing, clamp length, bolt preload and coating choice for elevator rail clips and fishplate brackets, with the joint tolerances that hold rail alignment.

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GANESH MULTITECH · ENGINEERING DRAWING SETGM-BEN-293FLAT PATTERN · BA COMPENSATEDR = 3t75°BEND SECTIONNEUTRAL AXIS · K-FACTORK = 0.3–0.5 BY R/tFLAT LENGTHFLANGEBEND LINEK-FACTORSPRINGBACKBRAKE200 T / 4,450 mm5-AXISDelem controlTHICKNESSto 10 mmPROCESS ROUTECUTDEBURRBENDCHECKCOATPART / PROCESSBENDING WELDING ASSEMBLIESMATERIAL / FINISHCRCA · STAINLESS · ALUMINIUMSCALE 1:1 · REV A · ISO 9001 / 14001GANESHMULTITECH.COM/BLOGDRAWN IN-HOUSE · NOT TO SCALE

Robotic versus manual welding cost: the crossover

Robotic versus manual welding cost: arc-on time, minutes per metre, fixture hours and the part count where a cell pays back, worked on a 4.2 m frame.

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GANESH MULTITECH · ENGINEERING DRAWING SETGM-SUR-875SUBSTRATE · CRCA / STEELCONVERSION COATINGPOWDER FILM · 50–70 µm1234567SEVEN-TANK PRETREATMENTFILM BUILDFILM BUILDDFT GAUGE · ISO 2409 ADHESIONPART WIDTHDFTPowder filmConversion layer7 TANKSPRETREATMENT7 tankBLAST CHAMBER16 × 16 ftPOWDER BOOTH18 × 14 ftPROCESS ROUTEBLASTDEGREASEPHOSPHATEPOWDERCUREPART / PROCESSSURFACE TREATMENT COATINGMATERIAL / FINISHCRCA · STAINLESS · ALUMINIUMSCALE 1:1 · REV A · ISO 9001 / 14001GANESHMULTITECH.COM/BLOGDRAWN IN-HOUSE · NOT TO SCALE
Coating10 min read

Degreasing copper parts before coating

Degreasing copper parts is a different job from cleaning steel: the oxide, the acid sensitivity and the 0.4 mm of thermal growth all change the process.

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GANESH MULTITECH · ENGINEERING DRAWING SETGM-GEN-194ACOUSTIC CANOPY · DG SETSKID BASE · LIFTING POINTSINTAKEEXHAUSTPANEL SECTIONPANEL SECTION · LININGFREE AREA SET BY LOUVRECANOPY LENGTHHEIGHTLOUVRE BANKACCESS DOORLININGBASE FRAMEwelded skidLOUVREfree area calc.COATING7-tank + powderPROCESS ROUTECUTFORMWELDPRETREATCOATPART / PROCESSGENSET CANOPY ENCLOSURESMATERIAL / FINISHCRCA · STAINLESS · ALUMINIUMSCALE 1:1 · REV A · ISO 9001 / 14001GANESHMULTITECH.COM/BLOGDRAWN IN-HOUSE · NOT TO SCALE

Genset acoustic enclosure: design, materials and manufacturing

How a genset acoustic enclosure is designed and built: skin gauge, lining, gasket, base frame and coating, with the mass-law and leak numbers behind each.

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GANESH MULTITECH · ENGINEERING DRAWING SETGM-ELE-798GUIDE RAILS · 480SHOE DETAILSHOE / BRACKET INTERFACEEN 81-50 · ISO 1461 ≥85 µmRAIL GAUGEFRAME HEIGHTCOUNTERWEIGHTSHOEBRACKETFRAMEScounterweight / carWELDINGfixture MIGCOATINGpowder, in-housePROCESS ROUTECUTFORMFIXTUREWELDCOATPART / PROCESSELEVATOR COMPONENTSMATERIAL / FINISHCRCA · STAINLESS · ALUMINIUMSCALE 1:1 · REV A · ISO 9001 / 14001GANESHMULTITECH.COM/BLOGDRAWN IN-HOUSE · NOT TO SCALE
Elevators12 min read

Elevator cabin panel: design, materials and manufacturing

An elevator cabin panel is judged on flatness and joint reveal: 1.2 mm 304, 1 mm/m flatness, 3 mm shadow gaps, and a bend allowance of 2.7 mm at 90°.

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GANESH MULTITECH · ENGINEERING DRAWING SETGM-STA-399STATION 1 · PIERCESTATION 2 · FORMDEVELOPED BLANK · 2.0 mm CRCADIE SECTIONDIE SECTION · PUNCH / DIE CLEARANCEBLANK LENGTHSTRIP WIDTHPROGRESSIVE STATIONSPILOT HOLESCLEARANCE 5–8% tPRESS RANGE20–300 TPUNCHING250 TTOOLINGin-housePROCESS ROUTECOILBLANKPIERCEFORMINSPECTPART / PROCESSSTAMPING PRESSESMATERIAL / FINISHCRCA · STAINLESS · ALUMINIUMSCALE 1:1 · REV A · ISO 9001 / 14001GANESHMULTITECH.COM/BLOGDRAWN IN-HOUSE · NOT TO SCALE
Stamping11 min read

CRCA stamping for OEM brackets and panels

CRCA stamping for OEM brackets and panels: grade choice, blank tonnage, nesting yield, stretcher strains and the pretreatment that stops rust at the edge.

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The guides follow the same questions as the capability pages. See the machines, materials, tolerances and inspection behind each process.

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Drawing checks, tolerance tables, coating failures and sourcing costs, written by the team that runs the plants. No daily drip.

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