K-factor in sheet metal bending: values and how to measure it
K-factor moves from about 0.33 to 0.50 as the bend radius grows. Values by R/t, a coupon procedure that measures your own K, and what a 0.02 error costs on the flat.
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Manufacturing guides
Sheet metal manufacturing guides
The engineering behind stamped, laser-cut, formed, welded and coated parts: tolerances, tooling, coating failures and what a drawing needs before it can be quoted. Written and reviewed inside the Ganesh plants.
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Minimum bend radius by material and thickness
Minimum bend radius by material: inside-radius multiples for CRCA, stainless, aluminium, copper and brass, with the strain and springback numbers behind them.
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Minimum flange length for press brake parts
Minimum flange length by thickness and die opening, why a short flange drops into the die, and how to design below the limit without losing the bend angle.
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Hole-to-bend distance in sheet metal design
A hole inside the V-die zone bends and ovalises. The formula, a table by thickness, and four fixes when the hole cannot move away from the bend.
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Bending stainless steel without surface damage
Why 304 and 316 mark on the press brake, what galling actually is, and the radius, die opening and tonnage numbers that keep the face clean.
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Aluminium sheet metal bending guidelines for 5052 and 6061
Bend radii, springback and die rules for 5052, 5083 and 6061 aluminium on a press brake, with the numbers that stop edge cracking and over-bending.
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Box bending for electrical enclosures
How box bending fixes 19-inch enclosure width, corner relief and bend order, with tolerance limits, coating spec and a first-article inspection plan.
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Bending long panels without distortion
Bending long panels without distortion: crown compensation, bend sequence and handling rules for panels up to 4,450 mm, plus the numbers to inspect.
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STEP files for sheet metal bend review
STEP files for sheet metal bend review: what the model carries, what it does not, and the checks that catch an unbendable part before the tool is set.
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Go from reading to checking
The guides follow the same questions as the free tools. Size a press, check a bend, estimate a cut part or build the RFQ pack.
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