1. Generator data
Model and rating in kVA, prime or standby, engine make, radiator position and airflow requirement in m³/min, exhaust outlet size, control panel location and the alternator cooling path. Without the airflow figure the louvre design is a guess.
2. Acoustic requirement
State the target in dB(A) and the measurement condition: distance, height, number of sides, and whether the set is on load. A target without a measurement point is not a specification. Say whether the requirement comes from a customer standard, a site permit or an internal target.
3. Airflow and louvre
Intake and exhaust free area, louvre type and blade angle, bird mesh, and the pressure drop the radiator fan can tolerate. Free area should be calculated from the finished louvre, not measured on the drawing.
4. Base frame and lifting
Skid, tank base or mounting frame; fork pocket positions; lifting points and their rating; flatness and the anti-vibration mount interface. Base frame flatness decides whether the set sits without shimming.
5. Access and service
Door size, hinge side, latch type, gasket, and whether the door must be openable with the set running. Cable entry position and gland plate. Fuel filling and level gauge access.
6. Coating and environment
Substrate, pretreatment, powder type, RAL, gloss, DFT, and the corrosion exposure category. State whether the set is for coastal, industrial or indoor service, because that changes the pretreatment and the powder.
7. Documentation and packing
General arrangement drawing, acoustic test report if claimed, material certificates, coating records, packing method and the shipping configuration.
The checklist
- Generator model, kVA, prime or standby
- Radiator airflow requirement (m³/min)
- Exhaust outlet size and position
- Control panel and cable entry position
- Acoustic target dB(A) and measurement condition
- Standards or permit the target comes from
- Intake louvre free area calculated
- Exhaust louvre free area calculated
- Louvre blade angle and bird mesh
- Base frame type: skid, tank base or frame
- Fork pocket and lifting point positions
- Base frame flatness and mount interface
- Door size, hinge side and latch type
- Gasket and sealing method
- Cable entry and gland plate
- Fuel fill and level gauge access
- Substrate and pretreatment
- Powder type, RAL, gloss and DFT
- Corrosion exposure category
- General arrangement drawing
- Material certificates
- Coating and DFT records
- Packing and shipping configuration
Have the pack ready?
Send the drawing, material, finish and quantity. The manufacturability note comes back in writing before the quote.
Request a quote